Industrial Automation Comprehensive Training Platform
The industrial automation comprehensive training platform is mainly used for the design, installation, debugging, maintenance and repair of electrical systems, pneumatic systems, and mechanical systems in industrial automation; PLC programming for industrial automation; parameter adjustment and programming control of voltage frequency conversion and servo systems in industrial automation; detection and application of industrial automation sensors; and programming and application of human-machine interfaces.
1. Functional Description:
(1) Integrating the installation and wiring debugging of automated electrical equipment, installation and wiring debugging of pneumatic equipment, PLC and touch screen programming, and sensor detection.
(2) The overall control system is also built with aluminum profiles. A mesh plate is set in the middle of the front. The automated equipment installed on the mesh plate can be adjusted according to task requirements. The automated equipment includes PLC, human-machine interface, distributed IO, frequency converter, industrial switch, guide rail type switching power supply and other commonly used equipment in current industrial control systems. It is connected with the object model through special cables to complete the connection of electrical control lines.
(3) The mechanical execution is modular, featuring typical design, compact mechanical structure, complete functions, convenient disassembly and assembly, simple action flow, clear action connection between modules, and clear working principle.
2. Technical Indicators:
(1) The training equipment adopts a modular open design structure. It can not only be used as an independent system alone, but also can be combined with other similar equipment as a subsystem to form an automated production line system, with advantages such as functional expandability.
(2) The working process and operating status of various pneumatic components, electrical components and mechanical motion actuators are intuitive.
(3) The training equipment has manual and automatic control as well as online modes. Through manual control, the working performance of main components such as the mechanical transmission mechanism, motor, limit protection switch, solenoid valve, cylinder and gas claw of the device can be detected.
(4) Each part of the training equipment can be easily disassembled from the whole machine and form a single training function module with PLC through standard interfaces.
(5) It has good safety performance.
(6) Input power supply: three-phase AC380V±10%, overall power: <0.6kVA.
(7) Overall dimensions of the total composition: 1600X800X1500MM.
(8) Air source pressure: ≥0.4MPa.
(9) Working environment: temperature -5ºC～+40ºC; humidity 85% (25ºC); altitude <4000m.
(10) Overall weight: ≤120Kg.
(11) Mechanical execution module: (optional module)
① AC power supply: single-phase AC 220V±10% 50Hz;
② Overall power consumption: ≤100W;
③ Temperature: -10～40℃; ambient humidity: ≤90% (25℃);
④ Safety protection measures: safety complies with relevant national standards. High-insulation safety sockets and high-strength safety experimental wires with insulating sheaths are used.
① AC power supply: single-phase AC 220V±10% 50Hz;
② Overall power consumption: ≤100W;
③ Temperature: -10～40℃; ambient humidity: ≤90% (25℃);
④ Safety protection measures: safety complies with relevant national standards. High-insulation safety sockets and high-strength safety experimental wires with insulating sheaths are used.
3. Basic Module Training Projects (using Siemens PLC host: S7-200 SMART ST40)
| 1 | PLC I/O circuit connection | 9 | Controlling electric bell with comparison instructions |
|---|---|---|---|
| 2 | Installation and use of PLC programming software | 10 | Controlling horse race lamp with displacement instructions |
| 3 | PLC control of motor continuous operation | 11 | Solving equations with operation instructions |
| 4 | PLC control of motor forward and reverse rotation | 12 | PN communication application |
| 5 | PLC control of motor sequential start | ||
| 6 | PLC control of motor Y-△ starting circuit | ||
| 7 | Controlling four pulley transportation systems using SFC programming language | ||
| 8 | Controlling LED digital display with transmission instructions |
4. Electrical Module Training Projects
| 1 | Connection of point control circuit for three-phase AC asynchronous motor |
|---|---|
| 2 | Connection of control circuit for one-way continuous rotation of three-phase AC asynchronous motor |
| 3 | Connection of point control and continuous rotation circuit for three-phase AC asynchronous motor |
| 4 | Connection of forward and reverse rotation control circuit for three-phase AC asynchronous motor with contactor interlock |
| 5 | Connection of forward and reverse rotation control circuit for three-phase AC asynchronous motor with button interlock |
| 6 | Connection of forward and reverse rotation control circuit for three-phase AC asynchronous motor with button and contactor interlock |
| 7 | Connection of Y-△ (time relay switching) starting control circuit for three-phase AC asynchronous motor |
| 8 | Connection of two-place control circuit |
| 9 | Connection of sequential control circuit for two motors |
| 10 | Connection of motor reciprocating stroke control circuit |
5. Pneumatic Module Training Projects
(1) Training on PLC controlling pneumatic system to complete drilling action on simulated drilling machine.
(2) Training on building automatic door opening and closing device in pneumatic training system.
(3) Training on building cylinder feeding system in pneumatic training system.
(4) Training on controlling double-cylinder action circuit with PLC.
(5) Training on designing a certain furniture testing machine with PLC controlling pneumatic system.
(2) Training on building automatic door opening and closing device in pneumatic training system.
(3) Training on building cylinder feeding system in pneumatic training system.
(4) Training on controlling double-cylinder action circuit with PLC.
(5) Training on designing a certain furniture testing machine with PLC controlling pneumatic system.
6. Sensor Module
| Sensor Module Training Projects | Sensor Module Training Projects | Sensor Module Training Projects | Sensor Module Training Projects |
|---|---|---|---|
| (1) | Inductive proximity sensor application training | (5) | Temperature sensor application training |
| (2) | Capacitive proximity sensor application training | (6) | Hall sensor application training |
| (3) | Photoelectric sensor application training | (7) | Magnetic sensor application training |
| (4) | Optical fiber sensor application training | (8) | Light curtain sensor application training |
7. Servo Stepper Module
| Servo Stepper Module Training Projects | Servo Stepper Module Training Projects | Servo Stepper Module Training Projects | Servo Stepper Module Training Projects |
|---|---|---|---|
| (1) | Stepper motor drive selection training | (6) | Servo parameter setting training |
| (2) | Stepper parameter setting training | (7) | Servo motor control circuit design training |
| (3) | Stepper motor control circuit design training | (8) | Positioning control training |
| (4) | Stepper motor control program design training | (9) | Torque control training |
| (5) | Servo motor and drive selection training | (10) | Speed control training |
8. Assembly Line Conveyor Belt Module
(1) PLC control of conveyor belt.
(2) Control technology of speed governor and motor.
(3) Application control technology of pneumatic tools and sensors.
(4) PLC programming linkage control technology.
(2) Control technology of speed governor and motor.
(3) Application control technology of pneumatic tools and sensors.
(4) PLC programming linkage control technology.
Configuration List:
| Serial Number | Equipment Name | Configuration List | Quantity | Remarks |
|---|---|---|---|---|
| 1 | Experimental Desk | 1600X800X1500MM All-steel structure, with storage drawers and storage cabinet |
1 | |
| 2 | Experimental Bench | All-steel structure, aluminum panel, equipped with experimental power supply, signal source, PLC host and expansion module | 1 | |
| 3 | PLC Host | Siemens S7-200 SR40 | 1 | |
| 4 | Electrical Module Training Component | Using 1.5mm thick steel mesh operating panel (5X15mm), surface treated with pickling, phosphating and high-temperature electrostatic spraying, equipped with fuses, AC contactors, relays, time relays and other electrical components, with supporting training-specific motors. | 1 | |
| 5 | Pneumatic Module Training Component | Using 1.5mm thick steel mesh operating panel (5X15mm), surface treated with pickling, phosphating and high-temperature electrostatic spraying; equipped with air valves, cylinders, pneumatic push rods, etc. | 1 | |
| 6 | Sensor Module Training Component | Using 1.5mm thick steel mesh operating panel (5X15mm), surface treated with pickling, phosphating and high-temperature electrostatic spraying; equipped with inductive proximity sensors, capacitive proximity sensors, photoelectric sensors, optical fiber sensors, temperature sensors, Hall sensors, magnetic sensors, light curtain sensors, etc. | 1 | |
| 7 | Servo Stepper Module | Using 1.5mm thick steel mesh operating panel (5X15mm), surface treated with pickling, phosphating and high-temperature electrostatic spraying; equipped with servo controllers, servo motors, linear motion screws, stepper motors, motor mounting brackets, stepper motor controllers, etc. | 1 | |
| 8 | Assembly Line Conveyor Belt Module Training Component | Using 1.5mm thick steel mesh operating panel (5X15mm), surface treated with pickling, phosphating and high-temperature electrostatic spraying; equipped with speed-regulating motors, motor controllers, assembly line conveyor models (with discharge bins, conveyor belts, model brackets, cylinders, etc.) | 1 | |
| 9 | Experimental Connecting Wires | National standard | 1 | |
| 10 | Experimental Instruction Book | Paper version | 1 | |
| 11 | Student Stools | Steel frame, wooden stool surface | 2 |
PLC electrical and electronic training platform
Tags: Automated training equipmentElectrical training equipmentPLCPLC training equipmentCategories: electrician, UncategorizedSKU： N/A
